Does the extension of the bar play? Pin, joint and telescopic block

Extension bar 1

A small game in the extension of the bar seems harmless until the rudder responds late during a turn. The movement can arise from the quick pin, the joint, the telescopic lock, the base or even the bar. Spinlock EA, EJ, EAC and EJB families use different solutions, so the diagnosis must start from the correct model. this analysis identifies the faulty interface, checks the spare parts and concludes with a controlled test, without tightening or lubricating at random.

Secure the government before inspection

The boat is maintained in a stable condition, without entrusting control to a suspect extension. The alternative government mode is inserted or is operated on the mooring with exhaust rudder. The area around the bar remains free and the autopilot should not move the system during control. Only removed load are examined pin, base and tubes. If the bar has cracks or movement itself, the extension is excluded until the structural cause is clarified.

Identify family, length and type of joint

They include EA, EJ, EAC or EJB, size, handle and joint. The telescopic series 900, 1200, 1600 and 2000 respectively cover 600-900, 750-1200, 950-1600 and 1350-2000 mm. EJB uses fixed lengths of 600, 900 or 1400 mm. For EA/EJ it stands out swivel joint from Diabolo; on EJB it is recognized Spinflex. The spare parts code and operating expectations.

Point Control Anomaly Required statement
Pin Insertion and retention Incomplete running or worn seat Block certain
Snode Complete arch Crepes, impurities, game Fluid movement
Telescope Button and stop Scrolling under pair Stable length
Appeal Screws and surface Rotation or slots Solidarity
Base Screws and bar Movement or ovalized holes No move
Try Two edges and autopilot Hearing or delay Continuous control

Locate the game with a steady hand on the bar

One person immobilizes the bar near the base, the other applies small couples alternating with the handle. They are observed separately pipe, joint and plate. Then it blocks the outer tube and moves the inner tube to evaluate the telescope. A temporary sign helps to see the shift of the base. The game is not measured by pulling with increasing force: the goal is to understand where it is born, without aggravating a hole or component already consumed.

Telescopic extension in use 2
The test must distinguish the physiological game from moving pin, snode or base.

Check fast-pin and its location

EA, EJ and EAC can use the E-Joint joint with quick pin for removal. The pin must completely cross the seat and remain held. We are looking for wear, corrosion, deformation and dirt that prevents insertion. A partially input plug may seem mounted but introduces movement and separation risk. It does not replace with random bolts or improvised plugs: the E-FASTPIN spare must be compatible with the identified joint.

Examine the swivel joint across the arch

The EA/EJ family stainless steel snout must allow precise control without hard points. At extended removed moves slowly in each direction, looking for shots, irregular friction and play in the base. The shock absorber can provide an expected elastic response, but must not mask a mechanical shift. If the joint requires replacement, E-JOINT and service kit offer specific parts; the order and position follow the instructions.

Handle and extension tube 3
Tube and handle are controlled for deformations, cracks and abnormal sliding.

Distinguish Thin Diabetes and Jumbo

The universal joint Diabolo reports the extension vertically when left. The 900 series uses the thinner version, while 1200 and 1600 use E-DIABOLO/J Jumbo according to the specified configuration. We control cracking, hardening, cuts and deformations. A weak or inclined return can signal degraded material or incorrect assembly. Before the replacement the series occurs: similar dimensions do not make two joints interchangeable with different requirements.

Try the telescopic button without load

EA and EJ adjust the length with button and ball mechanism in Torlon. It extends the tube through all the planned positions, listening and hearing each stop. The button must return completely; the tube should not flow when subjected to a moderate alternating pair. Salt or particles are removed with the service procedure. You do not spray an unplanned lube, because it can retain dirt or change the operation of the block.

Snode Bar Diabol 4
The Diabolo shows the extension in a vertical position when it is not held.

Control internal and external pipe

It rotates the extension under a bright light to find bruises, curvature, abrasions and cracks. A deformed tube can flow well at one point and get into another. On the carbon EAC, signs and discontinuity of the finish are sought; on EJB, the anodized aluminum tube for deformations and corrosion is observed. An aesthetic repair does not certify the recovery of resistance. If the damage affects the structure, the component remains out of service.

Check the EA or EJ handle and the two screws

The EA and EJ asymmetric socket can be converted through dedicated modules, removed with two hexagon screws. It is checked that the handle does not roar, that the screws are present and that the surface does not have cracks or raised parts. An added grip must be the compatible model. Tape and rubber freely applied can hide cracks, hold water or increase the diameter until fast release is difficult.

Quick Removal Pin 5
The quick pin must be checked for complete retention and wear of the seats.

On EAC control carbon, titanium and declared weight

EAC integrates carbon handle and inner tube and uses a titanium joint. The versions weigh 299, 339, 406 and 461 grams in the series 900, 1200, 1600 and 2000. A marked difference from the registered configuration may indicate accessories or non-original parts, but the weighing does not replace the inspection. Particularly shocks, apparent delaminations, loosening and correct insertion of fast-pin are observed. The semi-custom product requires precise identification.

On EJB try Spinflex 360 degrees

Spinflex must rotate freely in the entire arc and keep the extension about 30 degrees above the horizontal. The joint is shaped with 30 degrees inclination to reduce stress associated with a vertical element. You look for cuts, UV curing, game in the home and irregular return. 360 degree freedom is slowly tested, avoiding torque beyond the natural movement. EJB-JOINT is the dedicated spare part when the part does not meet control.

Spinflex Snode EJB 6
Spinflex works 360 degrees and keeps EJB about 30 degrees above the horizontal.

Check EJB triple wave grip

The EJB handle offers three grip zones. Each must remain integral and allow the hand to change position without sharp edges. It occurs that the tube does not roar in the socket and that the included restraint clip really retains the extension when it is placed. A broken clip does not change the government during use, but can drop the pipe in the cockpit, where it can get stuck between bar, snot or feet of the crew.

Examine base, interaxes and fixings

EJB declares interassis compatible with retrofit from other products and with future passage to EA or EJ; EAC uses two M5 outlets supplied. The base should not move compared to the bar. They look for raised heads, missing washers, crushing, moisture and ovalized holes. The torque follows materials and instructions, without chasing the game by tightening until deforming the bar. If the support is damaged, it is restored before installing the joint again.

Base fixed to bar 7
The base must remain supportive to the bar without crushing or ovalized holes.

Check shock absorber, bushing and housing

EA/EJ have E-SHOCK shock absorber and E-SLEEVE housing as spare parts, as well as the E-KIT kit. They compare the elastic response and game with documented operation. A worn bushing can produce a perceptible movement without the pin being defective; a injured shock absorber can return blows. Parts are replaced by code and not filled with thicknesses. After reassembly, the alignment must allow the complete arc without side friction.

Clean and dry before deciding the replacement

Salt and sand can imitate a fault by blocking button or joint. The extension is rinsed with fresh and dried water, following the official maintenance. Removable components are sorted on a clean plane; separate photographs and containers avoid inversions. Only after cleaning is repeated control of the game. If the symptom disappears, the cause is still recorded and the frequency of washing is changed, because a recurring deposit will return to compromise the command.

Check compatibility and spare parts codes

E-JOINT, E-FASTPIN, E-DIABOLO, E-DIABOLO/J, E-SHOCK, E-SLEEVE, EA-HDL, EJ-HDL and E-KIT belong to precise functions. EJB uses EJB-JOINT, EJB-CLIP and EJB-KIT. Before the order are numbered series, measurement and type of joint. A declared accessory compatible with EA and EJ is not automatically provided for EAC or EJB. The register keeps code removed, new code and replacement reason.

Extension maintenance kit 8
Spare parts and kits must match the family and the identified version.

Trying to hold and interfere with the autopilot

The extension is left, retained, removed and recovered in actual configurations. The Diabolo must return vertical without bumping; Spinflex must leave EJB reachable; the clip must hold; fast-pin must allow a quick removal. With autopilot inserted, no tube must lock the race or press on the controls. The switch to the manual is simulated because a game-free but unreachable system is not functionally safe.

Run the test to the rudder in two stages

First you try at the mooring or under controlled condition: all straight and left, adjustments, change of grip and release. Then, only if the first phase is positive, it occurs in careful navigation with a second ready government system and free area. Late, bending, noise and interference are observed. The test does not look for extreme loads and does not invent performance; it confirms that the restored configuration responds continuously in the expected normal maneuvers.

Recording the point where the game was born

The board shows model, size, snode, position of the game, fixings, cleaning, spare parts and tests. “Revisioned extension” does not allow to understand whether the problem was pin, telescope or base. A photo of the configuration is added and the next control is scheduled. If the extension is moved to another bar, the compatibility of the holes and geometry must be evaluated again, although the component has just been revised.

The government returns reliable when the abnormal game disappears

the procedure separates the elasticity provided by an increasing defect. Identifies the model, locates the movement, controls fast-pin, snode, button, tubes, handle, base and spare parts, then verify boot and autopilot. EA, EJ, EAC and EJB require consistent procedures with their respective buildings. Only after the two tests the extension returns to service: without impurities, without movements of the base and with a legible response from the hand to the rudder.

Automatic translation. For safety and legal information, the Italian original is authoritative. Italiano